Belt Conveyor

Belt Conveyor

  • Belt width: 400-1600mm
  • Capacity: 40-1284t/h
  • Application scope: Widely used in metallurgy, mining, coal, ports, hydropower, chemical, and other sectors.
  • introduction
  • Technical parameters
  • Goods Delivery
Related Cases

OVERVIEW

The TD75 belt conveyor is a general-purpose conveyor known for its advantages of high conveying capacity, low operating costs, simple structure, and easy maintenance. It is widely used due to its versatility in handling a wide variety of materials, including bulk materials, as well as various goods like boxes and packaging bags. This type of conveyor finds extensive applications in industries such as metallurgy, mining, coal, ports, hydropower, and chemical sectors. It comes in both fixed and mobile structures and uses different types of conveyor belts, including rubber, plastic, and steel core belts.

The working environment temperature for belt conveyors typically ranges from -10°C to +40°C, with a requirement that material temperatures do not exceed 70°C. Heat-resistant rubber belts can be used for conveying materials with temperatures below 120°C. When conveying materials containing solvents such as acids, alkalis, or oils, oil-resistant and acid-resistant rubber or plastic belts should be employed.

The belt width of belt conveyors can range from 500, 650, 800, 1000, 1200, to 1400mm. Users can determine the layout of the conveyor and select the appropriate belt width, number of fabric layers, and belt thickness based on factors such as the conveyor's length, material type, and conveying capacity through calculations.

ADVANTAGES

High conveying capacity

The main technical parameters and belt conveyors are trending towards larger sizes to meet the requirements of highly productive and efficient production, with annual outputs exceeding 3 to 5 million tons.

Easy maintenance

It has a straightforward design and simple structure that is easy to maintain

Low energy consumption and high efficiency

Due to the lightweight nature of its moving components and minimal unproductive load, belt conveyors have low energy consumption and high efficiency compared to other continuous and non-continuous transport methods. 

Strong versatility

It offers robust conveying capabilities over long distances, is suitable for outdoor operations,  and can be easily integrated into programmed control and automated operations.

Multi-drive systems and power balance

The use of multiple-drive systems, intermediate drives, and techniques for power balance and changing the direction of conveyor operation have removed theoretical restrictions on the length of single conveyor operation. This also ensures the versatility, interchangeability, and reliability of unit drives within the conveyor system. 

Advanced and high-reliability key components

Various advanced high-power drive units with speed control, high-speed rollers with long lifespans, self-cleaning drum devices, efficient belt storage devices, and fast self-moving tail units are utilized to enhance reliability and performance.

WORKING PRINCIPLE

The TD75 belt conveyor is a mechanical system that operates based on the principles of friction to continuously transport materials. Its working principle is as follows: a continuous loop of conveyor belt is formed by wrapping it around the driving pulley and the tail pulley, creating a closed circular belt. The upper and lower strands of the conveyor belt are supported by upper and lower idler rollers, and a tensioning device ensures the necessary tension for the normal operation of the conveyor belt.

During operation, the driving pulley drives the conveyor belt to move through friction. Materials are loaded onto the conveyor belt and move along with it, thereby accomplishing the conveying task. Typically, materials are transported using the upper strand of the conveyor belt, and unloading occurs when the conveyor belt changes direction as it passes over the head pulley.

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Belt width(mm) Belt length(m)
Power(kw)
Belt speed(m/s) Capacity(t/h)
400 ≤12
1.5
12-20
2.2
20-25
3
0.8-2.0 40-80
500 ≤12
3
12-20
4
12-30
5.5
0.8-2.0 78-191
650 ≤12
4
12-20
5.5
20-30
7.5
0.8-2.0 131-323
800 ≤6
3
6-1.5
5.5
15-25
7.5
1.0-2.0 278-546
1000 ≤10
5.5
10-20
7.5
20-25
11
1.0-2.0 435-835
1200 ≤10
7.5
10-20
11
20-25
15
1.0-2.0 655-1284
 
 

Particulars of the conveyor lubricating parts

 
Lubricating parts Lubricating oil type Lubricating cycle Remarks
Reducer model Lubricating oil type Oil mass
Pin wheel type reducer B2 2# lithium base fat 6Kg 3months
Running more than 10hour per day;
6months
Running less than 10hour per day
 
The first cycle is 15days
B3 L-CKC200
L-CKC320
L-CKC460
 
1.4L
B4 2.2L
B5 4.5L
Motorized drum N46 engine oil One third of the barrel diameter   1 year The first cycle is 1 month
 Roller Lithium base lubricating fat A half of the bearing inner space 1 year Replace the entire set of roller
Bearing pedestal of drum Lithium base lubricating fat Two thirds of the the bearing inner space 1 year The first cycle is 1 month
Leading truck of  tension apparatus,pulley,screw,wirerope Common engine oil Regularly  
 
        

Particulars of the conveyor wearing parts

 
Model Upper roller Lower roller Bearing
Transmission drum Turnabout drum
B500 φ89×190-220 φ89×600-640 1310(GB/T281-1994) 6210(GB/T276-1994)
B650 φ89×240-270 φ89×750-790 1310(GB/T281-1994) 6210(GB/T276-1994)
B800 φ89×305-335 φ89×950-990 1312(GB/T281-1994) 6312(GB/T276-1994)
B1000 φ89×375-415 φ89×1150-1200 1312(GB/T281-1994) 1312(GB/T281-1994)
B1200 φ89×455-495 φ89×1400-1450 1316(GB/T281-1994) 1316(GB/T281-1994)
 

Form of the main conveyor accessory


Transmission Drum
Transmission Drum
Belt width(B) D L
500 375 600
650 375 750
800 420 950
1000 530 1150
1200 630 1400

Turnabout Drum
 
Turnabout Drum
Belt width(B) D L
500 325 600
650 325 750
800 375 950
1000 420 1150
1200 530 1400

Lower roller bracket
Lower roller bracket
Belt width(B) D L1 L2
500 89 600 640
650 89 750 790
800 89 950 990
1000 89 1150 1200
1200 108 1400 1450

Upper roller bracket
Upper roller bracket
Belt width(B) D L1 L2
500 89 190 220
650 89 240 270
800 89 305 335
1000 89 375 415
1200 108 455 495

 

Note: Our products are being updated constantly, all rights reserved by EVERED.

Enterprise strength and service support

Integrating R&D, production, distribution, and service-providing into one enterprise, EVERED attaches great importance to communication with customers. We have established an after sales visit team consisting of more than 56 persons. On the one hand, they timely solve the problems that our customers encounter; on the other hand, they collect feedback and improvement recommendations from our customers, to correctly orient our development and research.

EVERED Several production bases for production Several production bases for production
EVERED Free budget analysis, program planning Free budget analysis, program planning
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